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Economics of Slag Heat Recovery from Ferronickel Slags
Authors: L. Rodd, T. Koehler, C. Walker, N. Voermann
49th Annual Conference of Metallurgists (COM 2010), Vancouver, Canada, October 2010

Abstract

The energy content of slag represents approximately 80% of the total energy inputs to a laterite nickel electric smelting furnace. Conventional slag handling methods produce only low grade heat and the entire thermal content of the slag is wasted. A heat recovery system proven on BOF slag in the mid 1980’s can be adapted to a laterite nickel rotary kiln electric furnace (RKEF) plant. Slag is granulated using a high velocity air jet inside a waste heat boiler to produce slag granules. Granules are cooled during flight via radiation to water-cooled boiler walls and by convection to the granulation air. This system has the potential to recover 80% of the total slag energy in the form of hot air and steam.

 

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