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Monitoring Deterioration of Waffle Cooler Thickness at Polokwane Smelter using Ultrasonic Pulse-Echo Technique
Authors: A. Sadri, P. Gebski, H. Ghorbani, G. McGarrie and T. de Vries (Anglo Platinum Research Group)
JOM, A Publication of the Minerals, Metals & Materials Society, October 2009, Volume 61 No. 10

Abstract

Cooling elements in operating furnaces, such as waffl e coolers, finger coolers, cooling staves, and plate coolers, are subject to wearing and deterioration over time. Ultrasonic (UT) pulse echo is an efficient nondestructive testing methodology to monitor the thickness and quality of the cooling blocks through periodical inspections; however, the highly dampening properties of copper and the high temperatures on the hot face of the cooling elements could cause errors in UT thickness measurements. To eliminate potential errors in UT measurements, a study was conducted to determine the correct temperature and velocity distributions and relationship in waffl e coolers. In this study, a combination of mathematical modeling and experimental work was used to establish a relationship between the temperature and the speed of ultrasonic waves in copper elements.

 

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